Gearwheel shaping machine

Gleason 100S

The Sprinter for Gears with Short Face Widths up to 100 mm
The 100S Gear Shaping Machine is ideally suited for small face widths, for shaping spur and helical gears, internal and external, and for crowned and tapered gears. With only 6 m2 the 100S is one of the most compact machines of its class.

Equipped with:

Siemens Sinumerik 840D SL Control
Hydraulic System
180 Degree Load System
HSK-63 Spindle
Auto Stroke Adjustment
Chip Conveyor
Chip Basket
Flexlink Automation
Festo Pneumatics
Rittal Panel Conditioners
Chiller
480/3/60, 35 KvA Motor & Controls

Specifications:

Workpiece With External Gear:
-Largest Module (Steel W/Approximate 600 N/mm2): 3 mm
-Maximum Width: 26 mm
-Maximum Diameter: 100 mm
Workpiece With Internal Gear:
-Largest Module (Steel With Approximate 600 N/mm2): 3 mm
-Maximum Width: 26 mm
-Maximum Swing Diameter: 150 mm
-Maximum Internal Diameter: 100 mm
Tool:
-Locating Cone In The Cutter Spindle: HSK-D63
-Diameter Shaping Spindle: 85 mm
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-Maximum Stroke Length: 30 mm
Machine Travel Distances:
-Radial (X-Axis): 180 mm
-Column Tilting (B-Axis): -1 - +11 Degrees
Machine Workpiece Table:
-External Diameter: 220 mm
-Clamping Diameter: 160 mm
-Bore: 63 mm
Speeds:
-Feed Rate X-Axis: 12,000 mm/min
-Workpiece Table (C-Axis): 0-400 min-1
-Cutter (C2-Axis): 0-300 min-1
-Spindle Stroke (A-Axis): 500-3,000 min-1
Electrical Equipment:
-Operating Voltage: 480V
-Supply Voltage: 115V
-Control Voltage: 24V
-Frequency: 60 Hz
-Connected Load of Machine: 35 kVA
-Cable Cross-Sectional Area: 35 mm2
-Protection: 80 A
Machine Overall Dimensions (L x W x H): 3,380 x 3,950 x 3,015 mm
Weight of Machine: 7,800 kg