卧式加工中心

Heller H 6000

2x Heller H6000 + Fastems Container Automation
Horizontal machining centers with flexible pallet container

Heller H6000
2 machines with identical equipment
Travel ranges Feed force
X 1000mm 15kN
Y 1000mm 15kN
Chodpfx Ajxxx Dcsk Hsa
Z 1000mm 20kN
B 360°, 0.001°
Direct path measuring system in all axes
Rapid traverse: Axis dynamics Power
X/Y/Z 50 m/min, 5m/s²
B 25 rpm

Spindle – Power Cutting
Interface: HSK100
Speed: 5-8000 rpm
Power: 43kW (40%ED)
Torque: 822Nm (40%ED)
Last spindle replacement 2020

Tool magazine
Type: Rack magazine
Magazine slots: 265
max. tool length: 600mm
max. diameter: 280mm
Tool coding: Balluf chip
Second control panel at the setup station
Setup station with 7 transfer locations
Pallet changing device
Pallets: 630x630
max. working envelope: 1000mm
max. height: 1200mm
max. weight: 1000kg

Coolant system:
Scraper-type chip conveyor
Knoll coolant system
Paper band filter
IKZ 50 bar, frequency converter controlled
Work area flushing
Emulsion mist extraction
Wiper system for operator doors

Additional equipment:
Probing device (indexing axis/U-axis)
4 probing heads per machine
Tangential control incl. NC cycles
Wireless measuring probe (Renishaw)

Footprint: 7100x3750x4300mm (L/W/H)
Machine weight: 15600kg
Total power consumption: 44kVA

Control:
Sinumerik 840D sl
Fast drill break detection
Process-integrated tool monitoring
Status lamps
3D data for work area model
Operating data acquisition (OPC/UA)

Year of construction: 2015
Operating hours: approx. 36,000h

Fastems Pallet Automation FPC1500
Base container with 2 setup stations
Extension container
Total 20 pallet positions on 2 levels
Control: MMS
Footprint: approx. 18x2.4x4.2m

Total footprint of the system (2x Heller + Fastems)
approx. 18x10x4.5m

Machines are still in operation.
Inspection possible by arrangement.
Transportation of the machines can be organized.

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