Profiling line – 44 driven stations

Dreistern P3.100.40/3

DREISTERN P3.100.40/3 Profiling Line – 44 driven stations with flying shear
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Short title for platforms with character limitations:

DREISTERN P3.100 Profiling Line, 44 Stations + Shear

Platform Data

* Machine Type: Profiling Line / Roll Forming Line
* Manufacturer: DREISTERN-WERK
* Model: P3.100.40/3
* Year of Manufacture: 2002
* Factory Number: 02 098
* Order Number: 38933-46
* Condition: Used, disassembled
* Control System: Not available

For sale is a comprehensively equipped DREISTERN profiling line, type P3.100.40/3, with 48 stations, 44 of which are driven, as well as an inline shear (“flying shear”).

The line features quick-change plates, mechanical quick clamps, and a coolant piping system. Due to the large number of profiling stations, it is particularly suitable as a mechanical base for demanding, customer-specific roll forming applications. An expansion with additional stations is structurally possible.

According to the previous operator, the line operated flawlessly until it was disassembled at the customer's plant. The control system is not available and is not included in the scope of supply. Recommissioning or control system adaptation by the buyer is therefore necessary.

Machine Bed and Drive

* Production direction: from right to left
* Center distance: 330 mm
* 48 stations total
* 44 stations driven, with 44 gearboxes
* Quick-change plates
* Mechanical quick clamps
* Coolant piping system
* 1 × Baumüller DC motor, 42 kW
* 1 × Baumüller DC motor, 15 kW

Profiling Frames

* Number included in scope of supply: 44 pieces
* Tool width per frame: 275 mm
* Working shaft diameter: 50 mm
* Working shaft connection: 30 mm with keyway
* Lower shaft mostly fixed; 6 frames with adjustable lower shaft
* Axial adjustment
* Adjustment range lower to upper shaft: 80–170 mm

Gearboxes

* Worm gear ratio: 1:21
* Lower/upper shaft ratio: 1:1

Inline Shear

* Travel path: 1,900 mm
* Profile rail guidance
* Ball screw drive
* Bosch servo motor
* Valve block with punching unit
* Folding table length: 3,000 mm
* Emergency stop

Scope of Supply

* Machine bed with gearbox support
* Infeed table
* Pneumatic measuring wheel unit
* Straightening device
* Belt filter unit, 800 liters
* Hydraulic unit for the shear
* 44 gearboxes
* 44 profiling frames
* 2 Baumüller DC motors
* 66 universal joints
* Inline shear according to the above description

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